P1F D125 CYLINDER

The P1F in bore sizes Ø32 to 125mm is a smooth profile linear pneumatic cylinder conforming to the ISO 15552 standard. Utilising internal composite technology (piston) to save weight, while assuring the high performance and functionality expected of an ISO cylinder. With aluminum sandblast front and rear end covers, multilayer PTFE coated steel bearing with stainless steel piston rod, pneumatic cushioning and magnetic piston with polyurethane (PUR) seals as standard this is our industrial profile ISO cylinder. Offering various piston rod materials, sealing options and supported by a full range of ISO mountings and sensors the P1F series is suitable for wide range of general purpose industrial applications.
Challenges encountered within rigorous environments require leading engineered solutions and products. Meeting these exacting needs the P1F provides the answer for high and low temperatures applications. Engineered to provide superior performance in harsh conditions using proven class leading seal technology for reliable operation and long service life in temperatures down to -40°C and up to +150°C. With robust corrosion resistant body and optional metal scraper the P1F leads the way in today’s changing climate.

Markets:
• Factory Automation
• Machine Tools
• Packaging Machinery
• Vehicle Assembly Facilities
• Material Handling
• Outdoor, Transport

Features / Benefits:
• Smooth profile design in natural appearance
• ATEX certified design for explosive environments
• Dynamic and static brake option to improve machine safety level
• Bore sizes 32 to 125 mm with strokes up to 2,5 meter
• Temperature range from -40°C LOW up to +150° HIGH temperature
• Metallic scraper for better dust resistance
• FKM wiper rod piston seal for chemical resistance
• Polon UHMW-PE wiper rod piston seal for dry running application
• Stainless steel end covers screws linked to anodised end covers for better corrosion resistance
• Stainless steel piston rod as standard
• New stainless steel, press-in and cushioning screw design
• Range of mountings and sensors of the P8S Series
• IO-Link ready with new P8S CPS sensor
• Reduced installation time and easy access to cylinder’s cushioning screws
• PTS labelling for improved MRO services
• Improved efficiency with new adjustable cushioning reducing shocks to machines
• All proven Parker Prädifa seal technology inside for long performance life

Applications:
General industry – Linear movement
• Push objects
• Stop/Hold/Go
General industry – Clamping
• Clamp objects
• Fix / hold in position
General industry – Holding
• Lift, moving, clamping
General industry – Controlling
• Change lane, direction
• Change level
Packaging – Moving
• Push / pull objects
• Sorting, conveying
Outdoor transport and railway – Linear movement
• Moving, clamping, closing, …

Option Overview:
■ FKM (fluoro elastomers) wiper piston rod seal
For use in applications where frequent cleaning and aggressive chemical agents may affect the wiper rod piston seal in the front end cover. To further support the intended applications, the end covers are black anodised with a piston rod bushing made of high polymer and end cover screws / piston rod nut in stainless steel. Temperature range -10 to +80°C.

■ Polon / UHMW-PE wiper piston rod seal
For used in foodstuffs industry zone 2 & 3 where the cylinders are cleaned frequently. This means that the film of grease on the piston rod can be washed away, which puts special demands on the material with an FDA conformity and on the design of the piston wiper / rod itself. To further support the intended applications, the end covers are black anodised with a piston rod bushing made of high polymer and end cover screws / piston rod nut in stainless steel. Temperature range -20 to +80°C.

■ Metal Scraper Ring
Standard scraper ring cannot be used in environments where the piston rod may be coated with resin, ice, cement, sugar crystals, dough, etc., primarily in timber handling, refrigerated / chilled transport, cement industry. The build-up of hard abrasive coatings on the piston rod can damage the standard scraper ring and shorten service life. A metal scraper in combination with a hard-chromium plated piston rod is the right solution. Available for low temperature range applications from -30°C to +80°C.

■ High Temperature
All seals in the high temperature version are developed and validated for continuous operation up to +150°C. Certain restrictions apply when choosing sensors due to the temperature range. High temperature cylinders have no magnetic piston and cannot be fitted with sensors (the magnetic field strength in high temperatures is too low to ensure correct reliable sensor function).
• Seals in proven fluoro elastomer (FKM) material for reliability and long service life.
• Dedicated high temperature grease with a special formula is vital for the performance of the cylinder.
• Temperature range -10 to +150°C.

■ Low Temperature
All seals in the low temperature version are developed and validated for continuous operation down to -40°C. Ultrathan polyurethane (TPU-PUR) seal technology and specifically formulated grease support performance and reliability for low temperature applications. As standard supplied with a magnetic ring in the piston for proximity sensing but please note that the sensors are normally specified for full performance to -30°C only. Parker have combined the most sought after features of seal technology to provide low temperature pneumatic cylinders with high reliability, low leakage and long service life.
Temperature range -40 to +80°C.

■ Piston rod in different materials.
• Austenitic stainless steel DIN X8 CrNiS 18-9, standard
• Austenitic chromium plated steel DIN C45E, optional
• Austenitic chromium plated stainless steel DIN X2 CrNiMoN 17-12-2, optional on request

■ ATEX Certification
An atmosphere with the potential to become an explosive atmosphere during operating conditions and / or under the influence of the surroundings is defined as a potentially explosive atmosphere. Products covered by directive 94/34/EC are defined as intended for use in potentially explosive atmospheres. Smooth profile P1F-A cylinders can be supplied ATEX certified for use in these type of environments, temperature restriction -20 to +60°C.

■ Dynamic and Static Rod Locks
With an added air/spring static rod lock on the cylinder allowing the piston rod to be locked in any position. Incorporating a powerful piston rod locking device, which clamps the piston rod and locks it in position. The locking device is a spring lock with an air pressure release and is added on the front plate of the cylinder. In the absence of an air signal pressure, full holding force is applied to the piston rod. When air is present at a certain minimum pressure the locking device is released.
The design provides several valuable characteristics, such as:
• A high holding force.
• Exhaust air from the locking device can be piped away from the brake when there are demands for a contamination free environment.
The P1F-L rod lock design is easy to clean, sealed and waterproof.

General Technical Data:
• International Standard : complies with ISO 15552 (corresponds to the withdrawn standards ISO 6431, DIN ISO 6431, VDMA 24562, NFE 49003.1 and UNI 10290) for installation dimensions.
• Bore Sizes : Ø32, 40, 50, 63, 80, 100 and 125 mm
• Stroke Length : 5 to 2500mm
• Versions : double acting / double acting with through rod / ATEX / With rod lock
• Cushioning : adjustable pneumatic
• Position Sensing : ”Drop in” sensors can easily be installed in two recessed grooves located on one face mechanically protecting the sensor that can be located at any position along the piston stroke. Choose between electronic or reed sensors with various cable lengths and M8 knurled screws or flying lead connection. The low temperature version has a magnetic ring in the piston for proximity sensing (but please note that the sensors are normally specified for full performance down to-30°C only). The high temperature version does not have a magnetic ring in the piston and therefore cannot be used with sensors.
• Installation : a wide range of cylinder mountings in aluminum providing the same overall corrosion resistance.
• Mounting Position : any

Operating and Environmental Data:
• Operating Medium : for best possible service life and trouble-free operation dry, filtered compressed air to ISO 8573-1:2010 quality class 3.4.3 should be used. This specifies a dew point of +3°C for indoor operation (a lower dew point should be selected for minus temperature operation and we recommend the use of an inline dryer) and is in line with the air quality from most standard compressors with a standard filter.
• Operating Pressure : 1 to 10 bar
• Speed : 10 to 1000 mm/s
• Temperature : standard temp -20 to +80°C / -20 to +60°C (ATEX) / low temp -40 to +80°C / – high temp -10 to +150°C / metal scraper -30 to +80°C / FKM wiper seal -10 to +80°C / polon wiper seal -20 to +80°C
• Pre-lubricated : further lubrication is normally not necessary. If additional lubrication is introduced it must be continued.
• Corrosion Resistance : resistance to corrosion and chemicals. Materials and surface treatment have been selected for industrial applications where solvents and detergents are frequently used.

Material Specification:
• End Cover :
– Aluminium EN-AC-46100 (AlSi11Cu2(Fe) | Sandblast finishing
– Black anodised linked only with stainless steel end covers screws and FKM or Polon seal options
• Cylinder Barrel : Anodised aluminium (AlMgSi 0.5-F25) 20 µm
• Piston Rod :
– Austenitic stainless steel DIN X8 CrNiS 18-9
– Hard-chromium plated austenitic steel DIN C45E
– Hard-chromium plated stainless steel DIN X2 CrNiMoN 17-2
• Piston Rod Bolt : Zinc plated steel
• End Cover Screws : Zinc plated steel
• Piston Bolt : Zinc plated steel
• Cushion Screws and Retainers : stainless steel
• Piston Rod Bearing : PTFE (Polytetraflurothylene)
• Scraper and rod piston seals :
– PUR (Polyurethane), standard temperature
– TPU-PUR (Ultrathan polyurethane), optional, low temperature
– FKM (fluoro elastomers), optional, high temperature
– Polon, optional, standard temperature
– Metal scraper, stainless steel / brass, low temperature
• Piston :
– POM (Polyoxymethylene), standard temperature
– Aluminium, low and high temperatures or as an option
• Magnet : Plastic coated magnetic material (optional for high temp)
• Piston Bearing : POM (Polyoxymethylene), standard temperature
• Piston Seals :
– PUR (Polyurethane), standard temperature
– FKM (fluoro elastomer), optional, high temperature
– TPU-PUR (Ultrathan polyurethane), low temperature
• Cushion Seals :
– PUR (Polyurethane), standard temperature
– FKM (fluoro elastomer), optional, high temperature
– TPU-PUR (Ultrathan polyurethane), low temperature
• Static O Rings :
– NBR (Nitrile rubber), standard and low temperature
– FKM (fluoro elastomer), high temperature

Performance Characteristics:
Cylinder Type : Non-Guided | Through Rod | Extended Piston Rod
Cylinder Action : Double Acting
Bore Size : 32mm | 40mm | 50mm | 63mm | 80mm | 100mm | 125mm
Maximum Stroke (mm) : 2500
Maximum Stroke (inch) : 99
Extend Stroke Thrust (N) : 483 to 7363 (at 6 bar)
Extend Stroke Thrust (lbs) : 108.5 to 1655.2 (at 6 bar)
Retract Stroke Thrust (N) : 415 to 6881 (at 6 bar)
Retract Stroke Thrust (lbs) : 93.3 to 1547 (at 6 bar)
Static lock forces (N) : 600 to 7500 (at 0 bar)
Static lock forces (Ibs) : 135 to 1686 (at 0 bar)
Cushioning Type : Pneumatic Adjustable
Port Size : G1/8 | G1/4 | G1/4 | G3/8 | G3/8 | G1/2 | G1/2
Rod End Thread Type : Male, optional Female
Maximum Working Pressure (bar) : 10
Maximum Working Pressure (psi) : 145
Operating Temperature (C) : -40 to +80 (Low) | -20 to +80 (Standard) | -20 to +60 (ATEX) | -10 to +150 (High) | -30 to +80 (Metal Scraper) | -10 to +80°C (FKM wiper seal) | -20 to +80°C (Polon wiper seal)
Operating Temperature (F) : -40 to +176 (Low) | -4 to +176 (Standard) | +14 to +302 (High) | -4 to +176 (Metal Scraper) | +14 to +176 (FKM wiper seal) | -4 to +176 (Polon wiper seal)
Position Sensing : 2 Sensor T-Slots on 1 side
Mounting Option : Yes – ISO15552
Certificates : ATEX (CE EX II 2GD c T4 120°C) | ISO 15552
Piston Rod Material : Stainless Steel | Chrome Plated Steel | Chrome Plated Stainless Steel
Body Material : Anodised Aluminium
End Cover Material : Pressure diecast Aluminium
Body Type : Profile with T-slots
Corrosion Resistant Option : Yes
Repairable : Yes